Compressor Diagnostics
Using the Windrock 6320 Analyzer, the following diagnostic checks are conducted on compressors:
- Identification of damaged bearings
- Assessment of piston ring and rider conditions
- Detection of suction and discharge valve malfunctions
- Identification of damaged connecting rods and wrist pins
- Evaluation of crosshead and packing defects
- Analysis of pressure-volume curves, flow balance, and performance reports (if pressure indicators and Kiene valves are available)
- Measurement of excessive frame vibration
- Detection of foundation or grout damage
- Infrared temperature readings
Purpose of Compressor Diagnostics
The objectives of the Windrock inspection for compressors include:
- Evaluating compressor performance
- Maximizing machine efficiency
- Extending valve life
- Enhancing the throughput-to-horsepower ratio
- Supporting research and development efforts
- Conducting economic evaluations
- Assessing mechanical condition for on-condition maintenance
- Ensuring reliability and safety
- Evaluating preventive maintenance (PM) programs
- Reducing maintenance costs
- Minimizing downtime and production losses
- Preventing catastrophic failures between analyses
Engine Diagnostics and Purpose:
Engine Diagnostics
Using the Windrock 6320 Analyzer, the following diagnostic checks are conducted on engines:
- Detection of leaking valves and rings, and worn or scored liners
- Identification of defective fuel injection valves
- Assessment of ignition system deficiencies
- Detection of intake/exhaust port or bridge wear
- Evaluation of worn or defective valve train components
- Identification of turbocharger defects
- Detection of damaged bearings
- Assessment of damaged connecting rods and wrist pins
- Identification of jacket water and lube oil pump faults
- Measurement of excessive frame vibration
- Detection of foundation or grout damage
- Engine oil testing
- Peak firing pressure imbalance analysis (if pressure indicators and Kiene valves are available)
- Horsepower discrepancy analysis (if pressure indicators and Kiene valves are available)
- Infrared temperature readings for each cylinder
Purpose of Engine Diagnostics
The objectives of the Windrock inspection for engines include:
- Evaluating engine performance
- Maximizing machine efficiency
- Extending valve life
- Enhancing the throughput-to-horsepower ratio
- Supporting research and development efforts
- Conducting economic evaluations
- Assessing mechanical condition for on-condition maintenance
- Ensuring reliability and safety
- Evaluating preventive maintenance (PM) programs
- Reducing maintenance costs
- Minimizing downtime and production losses
- Preventing catastrophic failures between analyses
